Consumables

One Stop Shop for Die Shops

Benefits

Quality and Performance par excellence in the industry

Tightly graded for uniform and excellent polishing on reduction angle and bearing length

Selected from the rare and best suppliers from Europe, USA and South East Asia

Time tested for their performance in reconditioning and manufacturing of Dies

Readily available in the standard packing of 250, 100 & 50 carat bottles

Diamond Powder

Readily available in the standard packing of 100, 50 & 25 carat bottles.

Elite

For superlative finish applications needing very close tolerances

Premium

For high speed grinding and polishing operations

Supreme

For high speed grinding and polishing operations

Grain size microns
S.No. Application For Natural Diamond & SSCD Dies For PCD Dies For Tungsten Carbide Dies
1 Polishing Powders 0-1/4
2 0-1/2
3 0-1 0-1
4 0-2 0-2
5 1-2 1-2
6 Lapping Powders 2-4 2-4 2-4
7 3-6 3-6 3-6
8 4-8 4-8 4-8
9 8-15 8-15 8-15
10 Grinding Powders 10-20 10-20 10-20
11 20-40 20-40
12 40-60 40-60

Diamond Suspension

Diamond Paste

Our diamond suspension is well known for quick cutting and mirror polishing of TC dies. Diamond suspension is the preferred choice for grinding and polishing media while working on TC dies using high speed machines.

Specially graded diamond powders are mixed with a unique gel to suspend the diamond particles uniformly throughout the gel. Our suspension is water soluble, and the die profile is easy to clean. The standard grades are 0-1, 2-4, 3-6, 4-8, 6-12, 8-15,10-20, 20-40, and 40- 60. We also supply the D-series. Diamond suspensions are readily available for 250, 100, and 50 ml bottles.

Diamond paste is used for cutting and mirror polishing TC dies.

The standard grades are 0-1, 2-4, 4-8, 10-20, 20-40, and 40-60. We also supply the D-series. Diamond paste is readily available in a standard packing of 20, 10, and 5-gram syringes.

Diamond Plated Angle Pins

Our diamond-plated angle pins are used for grinding of tungsten carbide dies. These are concentric needles and highly recommended for high-speed TC die working machines. We use specially treated diamond grits, which are electroplated to the shank of the pin. More no-grit faces and cutting edges result in sharp cutting, less clogging, and better grinding efficiency. These pins are available in different angles as given below

S.No. Product Code D (mm) Angle ( ° ) L (mm) B (mm) Grit
1 JM306 3 70 26 D120
2 JM308 3 70 21 D120
3 JM312 3 12° 70 14 D120
4 JM604 6 100 51 D120
5 JM605 6 100 46 D120
6 JM606 6 100 41 D120
7 JM607 6 100 38 D120
8 JM608 6 100 35 D120
9 JM609 6 100 31 D120
10 JM610 6 10° 100 27 D120
11 JM612 6 12° 100 25 D120
12 JM614 6 14° 100 23 D120
13 JM616 6 16° 100 20 D120
14 JM620 6 20° 100 16 D120
15 JM630 6 30° 100 11 D120

 

Hardened Steel Conical Needles

Hardened Silver Steel Needles

Hardened steel conical needles are used for grinding tungsten carbide in high-speed working equipment. Available sizes are diameters 3, 4, 6, and 8 mm. Available lengths are 80 and 100 mm.

Hardened silver steel needles are used for diamond die-working equipment. Available sizes are of diameters 1.5, 2, 2.5, 3, 4, 5, and 6 mm. The available length is 100 mm.

GHCS Pins

Grinded Hardened Cylindrical Calibration (GHCS) Pins are also called bearing formation pins or sizing pins. They are used in MTCBRG 6/8 machines for the quick bearing formation of dies. They can also be used for manual bearing formation. These pins are made of hardened silver steel material.

Available sizes: 0.300, 0.310, 0.320, 0.330…13.990, and 14.000 mm

Size Tolerance: +0, -0.003 mm

Hardness: 55 – 60 HRC

Pin Length (size from 0.200 to 0.590 mm): 25 mm +/- 0.05 mm

Pin Length (size from 0.600 to 14.00mm): 80 mm +/- 0.05 mm

Standard packings: 10/25/50/100 nos. per size

Any other sizes or tolerances can be made available on request.